The system mainly consists of seven major modules, including the X-ray source, imaging unit, computer image processing system, mechanical system, electrical control system, safety protection system, and alarm system. It integrates modern non-destructive testing (NDT), computer software technology, image acquisition and processing technology, mechanical transmission technology, and AI algorithms, covering the four key technical disciplines of optics, mechanics, electronics, and computing. By utilizing the different X-ray absorption characteristics of materials with varying compositions and thicknesses, the system captures images of electronic components inside reel packages and performs automatic component counting. The fully automatic online X-Ray reel counting machine is designed to work with SMT production lines for automatic end-of-line reel inventory counting. It supports 7–15 inch reels and provides automatic loading, automatic inspection, automatic barcode scanning and labeling, and automatic unloading, significantly reducing labor requirements while improving operational efficiency. The online X-Ray reel counting machine can also be integrated with the MES (Manufacturing Execution System) as required, enabling more efficient and reliable reel inventory management while providing enhanced digitalized warehouse management capabilities.
Supports multiple loading and unloading methods, including trolleys, AGVs, and docking with material bins.
Detection speed as fast as 13 seconds per piece; a single unit can save 4–5 operators.
Counting accuracy 99.99%, powered by AI-based counting algorithms.
Barcode scanning accuracy 99.9%, using a 20-megapixel AI-powered camera.
Automatically identifies blank labeling areas; an industry-unique feature.
Double-check labeling (secondary verification), foolproof labeling process, and full traceability.
Compatible with material trays up to 90mm in height; supports all material specifications on the market.
Over 15,000 material types in the database; faster algorithm updates with OTA upgrades within 72 hours.
Supports integration with various systems such as ERP, MES, and WMS.
Improved hardware protection; the measured radiation dose equivalent rate on the machine’s surface is <0.5μSv/h.
| Overall Specifications | |
|---|---|
| Overall Dimensions | 3200mm（L）x1450mm(W)x2300mm（H）(Including three color light) 3200mm（L）x1450mm(W)x1950mm（H）(Excluding three color light) |
| Overall Weight | 3500KG |
| Overall Power Consumption | 3200W |
| Power Supply | AC 220V 16A 50/60Hz |
| Operating Temperature | 5-40℃ |
An Automated X-ray Inspection (AXI) system captures X-ray images of electronic products and analyzes their internal structure without damaging the product. Powered by Hikvision Guanlan Large-Scale AI Models, the system automatically compares inspection images with trained AI models to detect defects, missing components, and assembly issues, helping improve inspection accuracy and production efficiency.
